Best Flannel Shirts Made in USA

All American Clothing Co., established in Ohio in 2002, offers flannel shirts for men and women in solids, plaids, and quilt lined. You can also choose either button or snap closures. These yarn-dyed shirts cost the same or less than many imported selections. The company offers discounts for military and first responders, free shipping on orders over $99, and free returns. All American Clothing Co. has great customer service, too. You won’t be disappointed!

All USA Clothing carries a small selection of flannel shirts, both lined and unlined and made in the USA. Each selection comes in a variety of plaid colors, and you can wear these either as shirts or as lightweight jackets. They feature a unique yoke pattern, single-button front pockets, and 100% cotton. Call the company if you’re looking for tall sizes. All USA Clothing, an online retailer of only made-in-the-USA products, offers frequent sales and discounts.

Located in California, Devium makes elevated men’s apparel, including some pretty awesome flannel shirts. These are small batch originals featured in three herringbone colors. They’re classy enough to enjoy a night out on the town and comfy enough to wear while lounging at home. Another great quality about Devium USA is that its website shows where supplies originate from in the USA. For example, its flannel shirts consist of fabric woven in Los Angeles, buttons made in Pennsylvania, and labels and construction occur in California. Now that’s the definition of made in USA!

If you don’t know Southern California’s Freenote Cloth by its ever-popular American-made jeans for men, you might want to acquaint yourself with them on their flannel shirts. The highest quality, yarn-dyed fabric drapes the torso with fit and style, given the care in the cut and seams. These shirts are in a league of their own. Pictured is the Lancaster plaid flannel shirt offered in two styles. The rope-rimmed snaps are filled with natural material, and the Italian buttons at the collar add a very nice touch.

Freenote Cloth's email outlines the difference between its three styles: the Lancaster; the Jepson; and the Benson. "All of the Bensons...are an 11-ounce brushed Japanese flannel. The fabric is very soft, substantial, and warm.  The Jepsons are a lighter-weight Japanese flannel.  The fabric is still fairly substantial, and very soft, but a slightly looser and more breathable weave with a really nice nappy textured hand feel.... The Lancaster is similar to the Jepsons in weight, and they also have a nice texture due to the herringbone weave...."

Shout-out to great customer service!

Hiroshi Kato makes “The Ripper” flannel shirts for men, made from Japan’s 100% organic cotton. The fabric has been “double brushed,” meaning it has been brushed both before and after it has been washed, resulting in an extremely comfortable shirt. Each shirt is double stitched and made in a slim-fit style in California. As the Hiroshi Kato website says, these “aren’t your dad’s plaids.” Shop the Hiroshi Kato website and Nordstrom.

You’ll find shirts and jackets for men, women, and kids from Johnson Woolen Mills, located in Johnson, Vermont. The company has been making garments since 1842, practicing sustainability from its humble beginnings. The company shares its great story on its website. Let it inspire you to order a garment you’ll enjoy forever! Johnson Woolen Mills carries flannel shirts in 100% double brushed flannel cotton as well as a flannel look made from wool. The wool selections share the beauty, warmth, and durability of traditional flannel wear.

While you may know Ben and Erin Napier from HGTV’s “Home Town” show, you may not know their store, Laurel Mercantile, carries made in the USA flannel shirts you can buy online. Even more, the Napiers support American-made with as many products as possible in their store. So while you’re checking out their men’s traditional fit offerings, go ahead and see what else you can find made in the USA. Each flannel shirt is made from 100% cotton and has a button-down collar. They come in tall sizes, too.

Liberty Shirt Co. opened in 2020, the result of COVID shutdowns and dreams still being envisioned in the textile industry. The company offers custom-tailored men’s flannel shirts from long-staple 100% cotton yarns. These midweight fabrics offer plenty of beauty and warmth, and they’ll fit perfectly when you customize sleeve size, fit, neck size, and a number of pockets. Order early, as each shirt is made to order and takes extra time to ship. Buy individually, or receive a discount on three shirts. Liberty Shirt Co. offers free standard shipping and a guaranteed perfect fit. Oh, and via name-dropping, the folks at Fox Sports wear shirts from Liberty Shirt Co.

Maroon Bell Outdoor flannels are made from cotton with pops of contrasting colors, faux leather elbow patches, marbled white buttons and custom Maroon Bell trims. These unisex flannels are suitable for year round wear.

Ratio Clothing is impressive in that it lists right on its website its fair markup guarantee. This means it shows the true cost of making a shirt and the retail price it charges. Oftentimes comparable companies charge more, especially when you consider Ratio Clothing custom-makes each and every shirt to your specifications. Its men’s flannel shirts are made from cotton twill or brushed cotton. Shop traditional plaid, smaller plaid, and houndstooth styles in a variety of colors. Simply provide your measurements, choose your collar, shirt front, pocket, and cuff styles, and within a couple of weeks, you’ll be wearing one of the best-fitting, best-feeling shirts you’ll find anywhere. Ratio Clothing is headquartered in Colorado.

Texas Standard carries a small collection of Texas-style flannel shirts. These made-in-Texas shirts feature a custom-feel cut, a hidden button-down collar, and corner-cut sleeve cuffs. The Texas flannel fabric is a lightweight, super-soft, pure cotton that is stitched together by third-generation shirt makers in West Texas. Wear tucked or untucked. Sizes range from small up to 3XL. Texas Standard proudly gives back to local and state organizations. The company offers free returns and shipping on orders over $95.

Located in East Barre, Vermont, the Vermont Flannel Company handcrafts women’s, men’s, and kids’ flannel shirts made from 100% organic, double-brushed flannel cotton sourced from Europe. For the men, choose from 13 traditional styles and patterns. The women’s 15 plaid selections feature a more feminine cut and a single chest pocket. Kids’ shirts come in two styles and are unisex in color and size. Read the item’s description for light or heavy fabric weights. Shop flannel for your dogs, too, and find pajamas for the whole family!

Woolrich started out as an American-made company, but most of its selections are imported except for, we’re proud to say, several made in the USA flannel shirts and overshirts. The wool blend fabric is woven in Italy, with the final product handcrafted in the USA. For men, find iconic flannel shirt styles in a lightweight but comfortable style. For women, find the Boyfriend Overshirt in choice plaids that look pretty incredible with leggings. These are made in a warm medium-weight fabric and offer a slightly pleated back that elevates the look.